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Nickel
The
high yield and high quality of nickel centrifugal castings from
JBM are a necessary requirement in producing many specialty nickel
based alloy components. Due to the high cost and relatively poor
machinability of nickel alloys, centrifugals such as, copper nickel
castings and Monel® castings are a
cost-effective alternative to nickel based forgings.
Common applications
for high nickel alloy castings include:
- Valve
components: Corrosive and seawater applications require
alloys in the Inconel®, Hastelloy®, Copper-Nickel (70-30,
90-10) and Monel families. The valves are typically used in chemical
processing, food processing, seawater and naval defense applications.
- Piping
system components: Such as weld-neck and blind flanges,
reducers and transitioning sleeves are produced centrifugally
due to the resulting cost efficiency and high quality. Other piping
applications use the same nickel alloys as in the valve markets,
such as Inconel 625 and 825, and Hastelloy C and C-276, and the
copper nickel alloys.
- Bearing
and shaft sleeves: Often requiring both high strength
and extreme corrosion resistance, high nickel alloys such as Inconels
and copper-nickels are often specified.
- Mineral
and gas exposed components: Very specific alloys such
as Inconel 625 and Nickel 200 are used for components subjected
to corrosive flue gases and high-sulfur minerals.
The nickel
alloys are excellent for extreme heat and corrosion resistance and
are impervious to a wide range of industrial chemicals. Components
made from nickel are also used in other marine, heat-treating and
chemical process applications.
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